Forklift Electronics








STATUS CODE DESCRIPTION
BLANK No input voltage to card and/or display
-01 No seat/deadman switch input
-02 Forward directional switch closed on initial power up
-03 Reverse directional switch is closed on initial power up
-04 Start switch input low after initial start up
-05 Start switch or brake switch fails to close
-06 Accelerator depressed with no direction selected
-07 Accelerator input voltage too high
-08 Accelerator input voltage too low after key switch closure
-09 Both FWD and REV directional switches closed at same time
-10
Right and Left Steer angle Switch outputs are simultaneously signaled
Displayed when the voltage at both PA5 and PA6 are near  0 volts
-11 Start switch closed on power up after key switch closure
(ZX series logic cards only)
-15 Battery voltage too low
-16 Battery voltage too high
-17 Invalid/incorrect card selection type (Function 17)
-21 Accelerator input less than .25 volts
(ZX series logic cards only)

CONTACTOR PANEL
-23 Forward and reverse contactor coil current low
-24 T2 voltage low (less than 12% of battery voltage)
-25 1A contactor does not drop out or drops out slowly
-26 Shorted coil driver for SP or FW contactor

SCR PANEL
-41 Open thermal protector (TP) or control over temperature
-42 Control motor current sensor input missing
(YELLOW/GREEN WIRE)
-43 Control motor current sensor input missing
(GREEN/YELLOW WIRE)
-44 1REC/SCR did not turn OFF properly
-45 1REC/SCR did not turn ON properly
-46 Look ahead test for T2 volts too high
(Greater than 85% of battery voltage)
-47 2REC/SCR does not turn on properly
-48 Look ahead test for T2 volts too low
(Less that 12% of battery voltage)
-49 5REC/SCR did not turn on properly
-50 1C capacitor voltage too low
-51 Excessive capacitor voltage when motor current is HIGH
-52 Excessive capacitor voltage when motor current is LOW
-53 1REC/SCR fails to turn off during a plugging cycle
-54 Shorted FWD, REV or 1A contactor coil driver
-57 Current sensor input voltage polarity incorrect

REGENERATIVE BRAKING
-70 Regen current sensor input missing
(YELLOW WIRE)
-71 Regen current sensor input missing
(GREEN WIRE)
-72 Regenerative Braking contactor does not pick up
-73 Regenerative Braking contactor does not drop out or drops out slowly
-74 Regenerative Braking contactor picks up too slow
-75 1REC/SCR fails to turn off during Regenerative Braking
-76 1C capacitor overvoltage during Regenerative Braking
-90 to -95 Truck Management Module (TMM) failures set up by OEM
-90 Typically a failure at pin 1 of the TMM card
-91 Typically a failure at pin 3 of the TMM card
-92 Typically a failure at pin 4 of the TMM card
-93 Typically a failure at pins 5 and 6 of the TMM card
(Check also that Handset adjustment knob is full counter clock wise)
-94 Typically a failure at pins 8 and 10 of the TMM card
-95 Typically a failure at pins 11 and 12 of the TMM card
-99 Vehicle maintenence alert code
(ZX series only)

SCR PUMP CONTROL
-117 Invalid/incorrect card selection type (Function 17)
-123 Pump or 1A contactor coil current low
-124 T2 voltage low (less than 12% of battery voltage)
-125 1A contactor does not drop out or drops out slowly
-141 Open thermal protector (TP) or control over temperature
-142 Control motor current sensor input missing
(YELLOW/GREEN WIRE)
-143 Control motor current sensor input missing
(GREEN/YELLOW WIRE)
-144 1REC/SCR did not turn OFF properly
-145 1REC/SCR did not turn ON properly
-146 Look ahead test for T2 volts too high
(Greater than 85% of battery voltage)
-147 2REC/SCR does not turn on properly
-148 Look ahead test for T2 volts too low
(Less that 12% of battery voltage)
-149 5REC/SCR did not turn on properly
-150 1C capacitor voltage too low
-151 Excessive capacitor voltage when motor current is HIGH
-152 Excessive capacitor voltage when motor current is LOW
-154 Shorted pump or 1A contactor coil driver
-157 Current sensor input voltage polarity incorrect



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Forklift Electronics
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2015